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Product Name: | RY-A-4 COLOR-1300MM UNIT TYPE FLEXO PRINTING MACHINE ROLL PAPER(30-350G/㎡) AND OTHER FLEXIBLE PACKAGING MATERIALS | Note: | Because Of Upgraded And Development, Above Datasheet And Image Just For Reference, For The Newest Machinery, Please Enquiry Our Company. The Finally Interpretation Is Owned By Our Company |
RY-A-4 COLOR-1300MM UNIT TYPE FLEXO PRINTING MACHINE ROLL PAPER(30-350G/㎡) AND OTHER FLEXIBLE PACKAGING MATERIALS
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Detailed Configuration Parameters
1,Printing Substrate: | |||||
Roll paper(30-350g/㎡) and other flexible packaging materials | |||||
2,The working principle of the machine (mainly including the following parts) : | |||||
Unwind unit—Prepress correction—Prepress traction—Printing unit(4color)—heat drying—Rewind traction—Rewind unit-Control system and console | |||||
3,Basic parameter | |||||
Model | 4 Color-1300mm | ||||
Printing Color | 4 Color | ||||
Max material width | 1300mm | ||||
Max effective printing width | 1270mm | ||||
Printing length | 320-960mm | ||||
Mechanical speed | 50-180m/min | ||||
Printing speed | 50-160m/min(According to the printing of different materials) | ||||
Overprint precision | +-0.15mm | ||||
Plate thickness | 1.7mm | ||||
Double-sided adhesive tape thick ness | 0.38mm | ||||
Anilox roller | Ceramic anilox roller | ||||
Ink type | Water based ink or Solvent ink | ||||
Heating power | 60KW | ||||
Total power | 86KW | ||||
Machine weight | About:9000Kg | ||||
Machine size | 16000*2500*1600mm | ||||
Working power supply | 3P 380V 50HZ | ||||
4,Main components of the machine: | |||||
1),Rack unit | |||||
Adopt the Thickened special cast iron wallboard, extended bridge, base connected to foundation | |||||
2),Unwind unit | |||||
Unwind station | Single | ||||
Control method | Automatic tension control of pneumatic brake | ||||
Pneumatic brake | 3 points | ||||
Unwind max diameter | 1500mm | ||||
Unwind shaft | Air shaft | ||||
Tension controller | Automatic tension controller (small fluctuation of tension in rewinding) | ||||
Support method | The rolling bearing supports the discharge shaft, which minimizes the mechanical resistance and thus generates small tension for passive unwinding. | ||||
Loading mode | Hydraulic loading | ||||
3),Unwind EPC unit: | |||||
Structure | Swing back and forth type | ||||
Constitute | Controller + synchronous motor + photoelectric eye | ||||
EPC method | Photoelectricity | ||||
Control method | Synchronous motor | ||||
Distance | +-50mm | ||||
4) material flow: | |||||
Driving Method | Passive transmission | ||||
Material flow method | Aluminum guide roller | ||||
Fixed type | Bearing | ||||
5),Unwind traction unit | |||||
structure | Roller type between rubber wheel and steel roller;The steel roller is the power roller, and the rubber roller is the pressure roller | ||||
Pressure regulation mode | Cylinder | ||||
Characteristics | Combination of steel flexure roller, high precision of tension section division | ||||
Drive way | Unified drive by servo motor+gear | ||||
6),Flexo printing unit: | |||||
(1)Printing color | 4 colors | ||||
(2)Constitute: | |||||
Support, bottom stick, plate stick, anilox roller, scraper, motot+gear, regulating hand swing + screw rod, oil cylinder, bearing | |||||
(3)Function of each component: | |||||
support | Fix the whole print bit fitting | ||||
Bottom roller | It adopts special steel, electroplated hard winding protective layer with 10 wires thick, grinding machine finishing, runout error is less than 0.02mm, and adopts servo motor and helical gear transmission | ||||
Printing cylinder | Plate sticking function, the use of a shaft plate roller, can be quickly replaced, each plate with a Central Line, easy to stick the plate positioning. | ||||
Printing plate | Resin plate (1.7mm: customers can choose according to their own requirements) | ||||
Anilox roller |
Ceramic anilox roller: suitable for all kinds of high-precision patterns, fine lines and fine fonts and other full printing. The connection adopts automatic self-aligning bearing, with flexible rotation and long service life | ||||
Doctor blade |
The doctor blade is fixed with a single shaft to increase the weight of the downward pressure, and it is adjusted with two-way position. The pressure direction is adjusted with screws for convenient adjustment at any time. | ||||
Adjust the hand swing + screw | Pre - and post-printing pressure adjustment | ||||
Bearing | Semi-enclosed bearings made in Japan | ||||
Drive mode | AC motor + gear, gear adopts high precision hobbing machine processing | ||||
7),Color registration unit: | |||||
Constitute |
1. Horizontal: By hand 2. Longitudinal: By AC motor |
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Registering accuracy | ±0.15mm | ||||
Registration distance | 30° | ||||
8),Heat drying unit: | |||||
Structure | Oven: each color in the middle of the use of independent closed drying system, and with air circulation function. | ||||
Length of the oven | 1 m * 4 sets | ||||
Heating mode | Electric heating | ||||
Heating power | 60Kw | ||||
Send hot way | Fan | ||||
fan power | 1.75Kw:4pcs | ||||
Other Notes |
The drying temperature of each section can be set by itself according to the printing material. The drying air volume of each section can be set by itself according to the actual situation of printing and the automatic constant temperature control | ||||
10),Image detection unit(optional): | |||||
Function | Check the quality of printed products | ||||
constitute | Camera + controller + display screen | ||||
Display mode | According to the needs of the specific needs in the adjustable range to enlarge the scope of inspection | ||||
Detection mode | Left and right movement | ||||
11),Rewind traction unit: | |||||
Constitute | Roller type between rubber wheel and steel roller;The steel roller is the power roller, and the rubber roller is the pressure roller | ||||
Pressure regulation mode | Cylinder | ||||
Specifications | Combination of steel flexure roller, high precision of tension section division | ||||
Characteristics | Unified drive by main motor | ||||
12),Rewind unit: | |||||
Rewind statiin | Single station | ||||
Rewind method | Motor rewind | ||||
Motor power | 5.5Kw | ||||
Rewind max diameter | 1500mm | ||||
Rewind shaft | Air shaft(diameter:76mm) | ||||
Support way | Guide rail | ||||
Unloading way | Hydraulic unloading | ||||
13), Electric appliance Unit: | |||||
(1) Electric cabinet part |
1. All electrical appliances and control systems are centrally installed in a dust-free electric cabinet with a fan, which is installed on the side of the receiving unit. The bridge is equipped with a pedestrian passage on the top to facilitate wire inspection. 2. Electrical cabinet protection grade IP54, good airtight |
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(2)Electrical control system |
1. The whole machine control adopts PLC centralized control to realize systematic closed-loop tension control of the whole machine Control, safety and stability. 2, temperature closed loop automatic control, high precision, temperature can be controlled in stages. 3. The driving part is controlled by frequency conversion. 5. Pendulum roller tension detection mechanism is adopted for tension detection. 4. The whole operation is operated by touch screen, which is convenient and fast. |
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(3)Motor part |
1. Main motor +inverter:1set 2. Rewinding motor + frequency: 1 set 3. Ink transport motor: 120W* 4 sets 4. Register motor:4sets |
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(4)Safety control section |
1. In the emergency stop state, all the press rollers are off pressure and all the rotating motors stop working 2. When the emergency stop button is pressed, the system ensures that all transmission motors of the machine can be stopped quickly by means of direct hardware emergency stop There are three ways to stop a machine 1) Emergency stop 2) Quick stop (suitable for breakage and alarm) 3) Stop normally |
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14),Pneumatic unit: | |||||
Requirements |
1,Air pressure: 0.7Mpa±0.1Mpa 2,Diaphragm pump separate air path |
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15),Lighting unit | |||||
Installation site | Printing unit + rewind unit | ||||
Lighting method | LED light | ||||
Lamp brightness | ≥300Lx |
6,Free accessories with machine: | |||
Name | Quantity | ||
Mount plate by computer | 1set(Plate mounting) | ||
Printing cylinder | 4pcs(Specifications are customized according to customer requirements) | ||
Tool box | 1set | ||
Air gun | 1pcs | ||
Switch | 2pcs | ||
Relay | 2pcs | ||
Machine operation manual | 1set | ||
Inverter manual | 1set | ||
EPC controller manual | set | ||
7,Customer peripheral configuration: | |||
1),Basic requirements: | |||
Name | Requirements | Way of purchase | |
Installation site | flat floor | outsourcing | |
Operator | 1-2person | outsourcing | |
Power supply (industrial electricity) | 3P 380V-50HZ | outsourcing | |
External connection machine power line (the length depends on the site) | 4 wires 75㎡ | outsourcing | |
Hydraulic oil | Industrial grade | outsourcing |
We provide technical support and services for RY-A-4 COLOR-1300MM UNIT TYPE FLEXO PRINTING MACHINE ROLL PAPER(30-350G/㎡) AND OTHER FLEXIBLE PACKAGING MATERIALS. Our team of experienced technicians and engineers are available to help you with any questions or issues you may have. We offer a wide range of services such as installation, maintenance, troubleshooting, and repairs. In addition, we offer training and consulting to ensure that your machinery is running at its best.
At our facility, we provide a full range of services for RY-A-4 COLOR-1300MM UNIT TYPE FLEXO PRINTING MACHINE ROLL PAPER(30-350G/㎡) AND OTHER FLEXIBLE PACKAGING MATERIALS. Our team of technicians and engineers are available to help you with any questions or issues you may have. From installation to maintenance, our team is fully equipped and ready to assist you.
Our goal is to provide the best technical support and services for RY-A-4 COLOR-1300MM UNIT TYPE FLEXO PRINTING MACHINE ROLL PAPER(30-350G/㎡) AND OTHER FLEXIBLE PACKAGING MATERIALS. Our team of experts is available to answer any questions or concerns you may have. We take pride in providing quality service, and we are committed to ensuring your satisfaction.
RY-A-4 COLOR-1300MM UNIT TYPE FLEXO PRINTING MACHINE ROLL PAPER(30-350G/㎡) AND OTHER FLEXIBLE PACKAGING MATERIALS is packaged carefully to ensure it arrives safely and in excellent condition. The machines are fully assembled, and then wrapped in film then packed with the fumigation wooden box.
Machines are shipped via air or sea freight, depending on the customer’s preference.