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Product Name: | CI Flexo Printing Machine Water Based Solvent Ink Center Drum PE NY PP PET PVC OPP BOPP Water Label Shrink Film Paper | Note: | Because Of Upgraded And Development, Above Datasheet And Image Just For Reference, For The Newest Machinery, Please Enquiry Our Company. The Finally Interpretation Is Owned By Our Company |
CI flexo printing machine Water based Solvent ink Center drum PE NY PP PET PVC OPP BOPP Water Label Shrink film Paper
http://www.youtube.com/@labelturretrewindingmachinery
1,Printing Substrate: | ||||||
plastic film, Roll paper, non - woven fabrics and other flexible packaging materials | ||||||
2,The working principle of the machine (mainly including the following parts) : | ||||||
Unwind unit → pre-press tension swing bar → pre-press deviation correction → pre-press traction → printing unit (8 colors) → heating and drying → tension swing bar before traction → rewind traction → tension swing bar before rewinding → Rewind unit → control system and operating table | ||||||
3,Basic parameter | ||||||
Model | CI-E-8 Color-1200mm | |||||
Printing Color | 8 Color(One side printing ) | |||||
Max material width | 1200mm | |||||
Max effective printing width | 1170mm | |||||
Printing length | 345-860mm | |||||
Mechanical speed | 50-280m/min | |||||
Printing speed | 50-260m/min(According to the printing of different materials) | |||||
Overprint precision | Horizontal:±0.12 longitudinal:±0.15 | |||||
Plate thickness (including double-sided adhesive tape) | 1.7mm(thickness of double-sided adhesive: 0.38mm) | |||||
Anilox roller | Ceramic anilox roller | |||||
Ink type | Water based ink or Solvent ink | |||||
Heating power | 128KW | |||||
Total power | 168KW | |||||
Machine weight | About:25000Kg | |||||
Machine size | 8500*3500*4550mm | |||||
Working power supply | 3P 380V 50HZ | |||||
3,Main components of the machine: | ||||||
1),Rack unit | ||||||
Adopt the Thickened special cast iron wallboard is used and the base is connected to the foundation | ||||||
2),Unwind unit | ||||||
Unwind station | Double work station | |||||
Control method | Variable frequency motor control | |||||
Motor power | 4Kw | |||||
Unwind max diameter | 600mm | |||||
Unwind shaft | Air shaft | |||||
Support method | Safety shaft | |||||
Loading mode | By hand or forklift | |||||
3),Unwind EPC unit: | ||||||
Structure | Left and right movement | |||||
Constitute | Controller + servo motor + photoelectric eye | |||||
EPC method | Photoelectricity | |||||
Control method | Servo motor | |||||
Distance | +-50mm | |||||
4),Material flow: | ||||||
Driving Method | Aluminum guide roller | |||||
Fixed type | Bearing | |||||
5),Unwind traction unit | ||||||
Structure | Roller type between rubber wheel and steel roller;The steel roller is the power roller, and the rubber roller is the pressure roller | |||||
Pressure regulation mode | Cylinder | |||||
Characteristics | Combination of steel flexure roller, high precision of tension section division | |||||
Drive way | Unified drive by main motor | |||||
6),Printing unit: | ||||||
(1)Constitute: | ||||||
Center drum, center transmission gear, Support base, anilox roller, printing cylinder, doctor blade, connecting gear, adjusting hand swing + screw rod, oil cylinder, ink cartridge, bearing | ||||||
(2)Function of each component: | ||||||
Central drum |
1. Function: drive the whole printing bit 2. Origin: domestic (including automatic cooling system) 3. Structure: Adopt inner and outer double wall structure, high quality alloy steel manufacturing, and through many times of accurate dynamic balance and surface electroplating treatment, effectively ensure that the surface is not corroded 4. Fixed mode: adopt high-precision imported double row roller bearing for support. The whole set of supporting mechanism is imported together with the big roller to ensure the accuracy 5. Control mode: independent pneumatic brake brake device, drum shaft end installed ten thousand levels of high-precision encoder, real-time detection of drum speed signal, to ensure that the printing plate roller, the roller and the center of the cylinder surface linear speed synchronization 6. Driving mode: Driven by the main motor |
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Center drive gear |
1. Function: drive the central drum 2. Origin: domestic 3. Structure: 20 Crmos material is used. After hobbing, the hobbing is quenched and tempered, and then the teeth are grinded. High precision gear, not easy to damage. 3. Fixed mode: adopt high-precision imported double row roller bearing for support to ensure accuracy 4. Control mode: An independent pneumatic brake device, a 10,000-level high-precision encoder is installed at the drum shaft end to detect the speed signal of the drum in real time to ensure the synchronous linear speed of the printing plate roller, anilicon roller and the surface of the central drum 5. Driving mode: driven by the main motor |
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Support base | Function: Fix the whole printing bit fittings | |||||
Printing cylinder |
1. Function: Paste printing plate 2. Roller shape: shaft type 3. Printing length: 345-860mm (rollers of different specifications need to be replaced for different sizes) 4, fixed way: printing roller adopts cantilever beam support structure, double line precision roller bearing, high rotary precision, convenient and quick replacement 5. Driving mode: The plate roller is connected with the anilox roller and the center drum gear, which is driven by the main motor |
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Printing plate |
1. Function: Transfer patterns to printing materials 2, material: resin version (thickness: 1.7mm, double-sided adhesive thickness 0.38mm) |
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Anilox roller |
1. Function: Inking, transferring the printed pattern to the printing plate 2, anilox roll shape: a shaft type ceramic anilox roll 3. Fixed mode: adopt cantilever beam support structure, double line precision roller bearing, high rotary precision, convenient and quick replacement 4. Driving mode: Gear connection is adopted between anilox roller and plate roller, which is driven by the main motor 5, automatic ink transfer: when the machine stops or off the press, the aniline roller and the plate roller will be automatically off the press. After the printing ink is transferred to the printing material, the plate roller and the central drum will be off the press to keep the plate clean; In the stop or pressure, ceramic roller automatically switch to uniform ink state |
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Doctor blade |
1. Function: Evenly the ink on the anilox roller. 2, quantity: each color with one set of closed chambe doctor blade, reduce ink volatilization, maintain the viscosity and clean ink 3. Material: the cavity is made of aluminum alloy profiles, with the function of quick replacement. 4. Scraping mode: The scraper body is equipped with a forward and backward scraper, which acts as a seal, and a forward scraper which acts as a scraper. The pressure is even, and the two sides are fixed with a cavity seal block, which is more convenient for replacement |
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Inking to pattern method | Scraper and roller combined scraper, is conducive to clean scraping ink, printing effect more clear. | |||||
Adjust the hand swing + screw | Doctor blade and anilox roller combined, conducive to clean scraping ink, printing effect more clear. | |||||
Oil station |
Functions: The printing plate adopts oil-pressure device (increases the locking force, and the high-speed operation is more stable), the printing plate automatically stops the ink motor, the printing plate automatically starts the ink transfer device when the machine stops, and the printing plate is rotated, which makes the printing fast and convenient. | |||||
The way of inking to pattern | Doctor blade and anilox roller combined, conducive to clean scraping ink, printing effect more clear. | |||||
Bearing | Semi-enclosed bearings made in Japan | |||||
Drive mode | Each color group adopts the same frequency conversion motor drive, gear drive, frequency conversion speed regulation | |||||
4,Color registration unit: | ||||||
Color registration |
1. Horizontal: adjusting hand swing + fixing sleeve + bearing + locking screw + motor 2. Longitudinal: adjustable hand swing + fixed seat + bearing + locking screw + motor |
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Registration precision | ±0.12mm | |||||
Registration way |
1, longitudinal: manual big adjust, motor micro adjust 2, horizontal: manual big adjust, motor micro adjust+ computer automatic registe |
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Registration distance | ±30 degress | |||||
5,Ink unit: | ||||||
Ink place method | Rust steel ink tray, manual lifting type, and can be fast loading and unloading | |||||
Pumping ink way | Pneumatic double diaphragm pump has the function of automatic flushing ink path and scraper chamber | |||||
Nature of the ink | Water based ink, solvent based ink, water based glue | |||||
6,Heat drying unit: | ||||||
Structure | Main oven + color oven composition | |||||
Dry between each color |
1, heating mode: electric heating tube, automatic temperature control, maximum temperature 60℃ (room temperature 20℃) 2, heating power: 18Kw 3, heat delivery mode: the use of fan blow hot air 4, control mode: PC control, there is a chain function between the heater and the fan, the host operation, to ensure that the fan starts the air volume before the heater can start, to prevent the damage of the heater, digital adjustment. 5. Installation mode: fixed after each printing unit. 6, oven structure: half open structure, box for wind knife type air mouth. 7, oven length: 150mm/ *7 sets |
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Concentrated top drying |
1, heating mode: electric heating tube, automatic temperature control, the highest temperature of 80℃ (room temperature 20℃) 2, heating power: 96KW 3, heat delivery mode: the use of fan blow hot air 4,oven structure: fully closed structure, bellows adopt insulation structure, and has heat circulation function, inlet and outlet air volume can be adjusted separately, reduce energy waste 5, oven opening mode: cylinder opening and closing, and with safety protection device 6, control mode: PC control, there is a chain function between the heater and the fan, the host operation, to ensure that the fan starts the air volume before the heater can start, to prevent the damage of the heater, digital adjustment. 7. Oven length: 4m 8. Others: Guide roller in the drying box adopts active form, and the speed is synchronized with the host machine |
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Other Notes | The drying temperature of each section can be set by itself according to the printing material. The drying air volume of each section can be set by itself according to the actual situation of printing and the automatic constant temperature control | |||||
8,Image detection unit: | ||||||
Function | Check the quality of printed products | |||||
Constitute | Camera + controller + display screen | |||||
Display mode | According to the needs of the specific needs in the adjustable range to enlarge the scope of inspection | |||||
Detection mode | Left and right movement | |||||
9,Tension part before rewind | ||||||
Control method | Tension swing bar | |||||
Adjust method | low friction cylinder | |||||
10,Rewind traction unit: | ||||||
Constitute | Roller type between rubber wheel and steel roller;The steel roller is the power roller, and the rubber roller is the pressure roller | |||||
Pressure regulation mode | Cylinder | |||||
Specifications | Combination of steel flexure roller, high precision of tension section division | |||||
11,Tension part after coiling traction | ||||||
Control method | Tension swing bar | |||||
Adjustment method | Low friction cylinder | |||||
12,Rewinding unit: | ||||||
Unwind station | Double work station | |||||
Control method | Variable frequency motor control | |||||
Motor power | 5.5Kw | |||||
Unwind max diameter | 600mm | |||||
Unwind shaft | Air shaft (core diameter: 76mm) | |||||
Support method | Safety stirrup | |||||
Loading mode | By hand or forklift | |||||
13, Electric appliance Unit: | ||||||
1)Electric cabinet part |
1. All electrical appliances and control systems are centrally installed in a dust-free electric cabinet with a fan, which is installed on the side of the receiving unit. The bridge is equipped with a pedestrian passage on the top to facilitate wire inspection. 2. Electrical cabinet protection grade IP54, good airtight |
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2)Electrical control system |
1. The whole machine control adopts PC centralized control to realize systematic closed-loop tension control of the whole machine Control, safety and stability. 2, temperature closed loop automatic control, high precision, temperature can be controlled in stages. 3. The driving part is controlled by frequency conversion. 5. Pendulum roller tension detection mechanism is adopted for tension detection. 4. The whole operation is operated by touch screen, which is convenient and fast. |
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3)Motor part |
1. Main motor + frequency converter: 1 set 2. Unwind motor + frequency converter: 1 set 3. Rewinding traction motor + frequency converter: 1 set 4. Rewind motor + frequency converter: 1 set 5. Ink transporting motor: 8 sets 6. Forward and backward motor: 16 sets 7. Color registration motor:16sets |
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4)Safety control section |
1. In the emergency stop state, all the press rollers are off pressure and all the rotating motors stop working 2. When the emergency stop button is pressed, the system ensures that all transmission motors of the machine can be stopped quickly by means of direct hardware emergency stop There are three ways to stop a machine 1) Emergency stop 2) Quick stop (suitable for breakage and alarm) 3) Stop normally |
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14,Pneumatic unit: | ||||||
Requirements |
1,Air pressure: 0.7Mpa±0.1Mpa 2,Diaphragm pump separate air path |
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15,Lighting unit | ||||||
Installation site | Printing unit + rewind unit | |||||
Lighting method | LED light | |||||
Lamp brightness | ≥300Lx | |||||
16,Accessories brand list: | ||||||
Name | Brand | Quantity | ||||
Center drum(include water cooling) | Domestic high-quality | 1set | ||||
Center gear | Domestic high-quality | 1set | ||||
Register system | Huamao China | 1set | ||||
PLC project control system | Inovance China | 1set | ||||
Touch screen | Fanyi China | 1set | ||||
Image detection system | Pusai China | 1set | ||||
Main motor | Siemens Germany | 1sets | ||||
Unwind + rewind motor | Siemens Germany | 2sets | ||||
Motor transport ink | Domestic high-quality | 8set | ||||
Traction motor | Siemens Germany | 1set | ||||
Forward and backward motor | Domestic high-quality | 16sets | ||||
Inverter | Inovance China | 6sets | ||||
Fan | Domestic high-quality | 1set | ||||
Ceramic anilox roller | Domestic high-quality | 8PCS | ||||
EPC control system | Domestic high-quality | 1set | ||||
Aluminum guide roller | Domestic high-quality | some | ||||
Air shaft | Domestic high-quality | 1pcs | ||||
Chamber doctor blade | Self produced | 8sets | ||||
Rubber roller | Domestic high-quality | 2sets | ||||
One-way bearing | Germany ASNU | some | ||||
The ordinary bearing | Chinese HRB | some | ||||
Electrical control box | Self produced | 1set | ||||
Low voltage electrical appliances | Schneider France | 1set | ||||
Switching power supply | Mingwei | 1set | ||||
Switch | Schneider France | 1set | ||||
Rack | Domestic high-quality | 1set | ||||
Pneumatic components | Domestic high-quality | 1set | ||||
17,Free accessories with machine: | ||||||
Name | Quantity | |||||
Printing cylinder |
8pcs (Plate thickness:1.7mm+adhesive tape0.38mm) |
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Tool box | 1set | |||||
Air gun | 1pcs | |||||
Switch | 2pcs | |||||
Relay | 2pcs | |||||
Machine operation manual | 1set | |||||
Inverter manual | 1set | |||||
EPC controller manual | set | |||||
18,Customer peripheral configuration: | ||||||
1),Basic requirements: | ||||||
Name | Requirements | Way of purchase | ||||
Installation site | flat floor | outsourcing | ||||
Operator | 2 person | outsourcing | ||||
Power supply (industrial electricity) | 3P 380V-50HZ | outsourcing | ||||
External connection machine power line (the length depends on the site) | 4 wires 105㎡ | outsourcing | ||||
Hydraulic oil | Industrial grade | outsourcing | ||||
2),Printing device: | ||||||
Name | Quantity | Way of purchase | ||||
Air pump(≥1.5KW),Air pressure: 0.7Mpa±0.1Mpa | 1set | Purchase externally or on our behalf | ||||
Printing ink | >20kg/color | outsourcing | ||||
Plate+double sides adhesive tape(The pattern to be printed is made into a plate) | ≥1set | outsourcing | ||||
Blade(outsourcing,1box100m,About RMB1000/box) | 1box | Purchase externally or on our behalf |
We provide technical support and services for CI flexo printing machine Water based Solvent ink Center drum PE NY PP PET PVC OPP BOPP Water Label Shrink film Paper. Our team of experienced technicians and engineers are available to help you with any questions or issues you may have. We offer a wide range of services such as installation, maintenance, troubleshooting, and repairs. In addition, we offer training and consulting to ensure that your machinery is running at its best.
At our facility, we provide a full range of services for CI flexo printing machine Water based Solvent ink Center drum PE NY PP PET PVC OPP BOPP Water Label Shrink film Paper. Our team of technicians and engineers are available to help you with any questions or issues you may have. From installation to maintenance, our team is fully equipped and ready to assist you.
Our goal is to provide the best technical support and services for CI flexo printing machine Water based Solvent ink Center drum PE NY PP PET PVC OPP BOPP Water Label Shrink film Paper. Our team of experts is available to answer any questions or concerns you may have. We take pride in providing quality service, and we are committed to ensuring your satisfaction.
CI flexo printing machine Water based Solvent ink Center drum PE NY PP PET PVC OPP BOPP Water Label Shrink film Paper is packaged carefully to ensure it arrives safely and in excellent condition. The machines are fully assembled, and then wrapped in film then packed with the fumigation wooden box.
Machines are shipped via air or sea freight, depending on the customer’s preference.